Today (Tuesday 12th July 2022), marks the official completion of the Triumph TE-1 electric development project, a unique four-way partnership between WMG at the University of Warwick, Triumph Motorcycles, Williams Advanced Engineering and Integral Powertrain Ltd e-Drive Division.
The TE-1 project was funded by the Office for Zero Emission Vehicles through Innovate UK, and was set up to create ground-breaking developments in specialist electric motorcycle engineering and innovative integrated technology design. The project provides an input into Triumph’s future electric motorcycle offering, driving innovation, new standards, capability, and new intellectual property, whilst enhancing the credibility and profile of British industry and design.
Driving lower environmental impact transportation, and delivering against the UK’s focus on reducing emissions, the project also aimed to develop strong, commercially viable and sustainable partnerships with UK industry manufacturers and supply chains, whilst building expertise and capability within the UK workforce.
Nick Bloor, CEO, Triumph Motorcycles, said: “We are incredibly proud to be able to share such positive outcomes from the completion of Project Triumph TE‑1, where the prototype demonstrator has exceeded many of our initial targets and expectations. Everyone on the team is thrilled with the results we have achieved with our partners, and how the outcomes of the project will feed into the electric future to come from Triumph.”
Released today, the final testing results show how the TE-1 prototype has delivered on all targets and objectives following an extensive live testing programme which involved numerous assessments of the bike’s performance on a rolling road as well as on track.
WMG’s role in the project was to provide electrification expertise, and the critical vision to drive innovation from R&D to commercial impact, through modelling and simulation based on future market needs.
Highlights from the testing results include a standing start acceleration of 0-60mph in 3.6 seconds, peak power of 130kW (177PS / 175bhp) as well as peak torque of 109Nm (80 lb-ft), a 20-minute charge time (0-80%) and a 161km / 100-mile range based on official testing and projections. At 220kg (485 lb), the TE-1 prototype is also lighter than the equivalent electric bikes available currently by up to 25%.
Professor David Greenwood, CEO of the High Value Manufacturing Catapult at WMG, University of Warwick, explained: “To meet our ambitious emission reduction targets in the UK we will have to rethink the way we travel, not only transitioning from ICE to electric propulsion vehicles, but also encouraging a modal shift away from private cars. Electric two wheelers have a pivotal role to play in the transport revolution as a zero-tailpipe emission option.
“In our partnership with Triumph, WMG used our research experience in electrification to demonstrate manufacturers can deliver products with a lower emission burden as well as outstanding performance-offering customers an EV that is great fun to ride.”
Read more about WMG’s Transport Electrification research here: Energy (warwick.ac.uk)
Battery tech pioneer Britishvolt strengthens partnership with WMG, University of Warwick, to ramp up UK electric vehicle battery production
- The multi-million-pound [£] project with WMG, University of Warwick, is pioneering battery technology in the UK
- Research from WMG, University of Warwick, will help Britishvolt to ramp up the availability of batteries for electric vehicles, and other applications, in the UK and beyond
- The project is accelerating Britishvolt’s business plan to deliver a 38GWh battery Gigaplant, one of the largest industrial investments ever undertaken in the UK
- Britishvolt recently announced exciting plans for a scale-up production centre in the epicentre of the automotive industry located at Hams Hall, West Midlands, creating what it calls a “Battery Corridor” – linking the Northumberland site with the UK’s automotive heartland
- The Gigaplant will build enough cells each year for well over 300,000 electric vehicle battery packs, equivalent to [c]25% of current UK vehicle manufacture, securing Global Britain’s position on the sustainable battery production map
WMG has partnered with leading sustainable, low-carbon battery manufacturer, Britishvolt on a two-year multi-million-pound project which is pioneering battery technology in the UK.
More batteries for electric vehicles will become available in the UK thanks to research from WMG, at the University of Warwick and its partnership with battery tech pioneer Britishvolt.
The project is helping Britishvolt to deliver a 38GWh battery Gigaplant, one of the largest industrial investments ever undertaken in the UK. The facility, located in the North-East of England, will quickly increase the availability of batteries required at commercial scale for the electric vehicle market – playing a key role in helping the UK reach its carbon net zero target by 2050.
Following an initial 12-month project, Britishvolt and WMG are now embarking on a two-year programme of work. WMG’s research will assist with battery cell development and optimisation including small-scale manufacturing to produce battery electrodes and cells using Britishvolt target materials sets, formulations and cell designs. These will then be tested according to Britishvolt’s agreed protocols.
Professor Dave Greenwood, CEO of the High Value Manufacturing Catapult at WMG commented: “WMG is delighted to be supporting Britishvolt as they set up large scale battery manufacturing and research facilities in the UK. This industry will be critical for the future of the UK automotive and energy sectors. WMG has been investing over the last decade in the research and development capabilities needed to help Britishvolt and other battery companies to be internationally competitive now and in the future”
Dr Allan Paterson, Chief Technical Officer, Britishvolt, concluded: “Britishvolt are delighted to extend and expand our relationship and programme of work with WMG. The battery science, advanced materials and cell prototyping expertise and capability at WMG has directly, and positively, supported our battery technology development programme. This gives us not only an excellent basis to progress from, as we seek to scale and commercialise our technologies, but the relationship also enables Britishvolt to continue to develop our products further, as we continually strive to deliver best-in-class, market-leading, cell technologies to our customers.”
Britishvolt: Power with Purpose
The Northumberland Gigaplant – Britishvolt’s first large, full-cycle Gigaplant in the UK - will have a total capacity of over 38 Gigawatt Hours by the end of the decade and will produce enough cells far in excess of 300,000 electric vehicle battery packs per year, intended primarily for use in the automotive industry. The development is a major boost for Northumberland, and the UK, delivering around 3,000 direct skilled jobs and another 5,000-plus in the associated supply chains.
Britishvolt’s collaborations with academia, industry and private enterprise will also help transition the UK from fossil fuels to a low carbon, battery-based electric future.
The release of an official A-sample battery cell to customers, which is scheduled later in 2022, will help to further accelerate commitments.
Britishvolt recently announced that it will develop its UK battery cell scale-up facility in the West Midlands, home to the internationally renowned battery ecosystem With a budget exceeding £200m, the plan looks to create upwards of 150 highly skilled, well-paid jobs; unifying the Britishvolt Northumberland Gigaplant with a centrally located scale-up/technology hub
The Hams Hall site will spearhead new cell formats and electro chemistries to create higher performance, production ready, batteries of the future whilst helping lower cell costs for more affordable EVs, aiding mass adoption
Britishvolt is one of the fastest growing battery technology companies in Europe and globally. The company is also in discussions with the Canadian Government regarding its expansion plans in the country.
Watch Britishvolt’s Battery Research video: https://www.youtube.com/watch?v=3UlDcUjMhiE
WMG, at the University of Warwick, is supporting Norton Motorcycles in its intention to begin developing electric motorcycles in the UK after winning significant investment through a government scheme.
The iconic British motorcycle brand has been awarded funding by Advanced Propulsion Centre (APC) 19, an initiative which aims to assist businesses in the automotive sector in advancing their low-carbon offering while helping to accelerate the UK towards a net-zero automotive future, a future that Norton fully embraces.
As demand for electric motorcycles and micro-mobility solutions grow, the project, Zero Emission Norton, will expand Norton’s ever-growing electric vehicle engineering capabilities and develop world class electric motorcycles.
To deliver this ambitious project, Norton will work with specialist project partners who have the same vision for innovation in production of world-class electric motorcycles. The team encompasses Delta Cosworth, HiSpeed Limited, Formaplex Technologies, M&I Materials, INDRA and academic partner WMG at the University of Warwick.
Each partner on the project will have a specialist part to play in project Zero Emission Norton. Delta Cosworth will design the battery pack, while HiSpeed Limited bring motor design and manufacturing skills. Formaplex Technologies have expertise in precision composites manufacturing and M&I Materials will support on applications of dielectric cooling oils. INDRA specialise in vehicle to home charging technology and WMG major on battery technology, modelling and toolchain development.
Norton will work alongside these partners to develop world-class technology and products that will enhance the UK supply chain for all the critical components in electric vehicle (EV) technology including batteries, motors, chassis, cooling oils and vehicle to home chargers.
As a result, the 30-month project is expected to create a significant number of jobs in the UK in manufacturing and R&D as well as upskilling existing staff to be capable of electric motorcycle engineering. This in turn will help address the UK skills shortfall in that space while returning the UK to the position it last enjoyed in the 60’s, as the global technology leader for motorcycles.
Andrew McGordon, Reader, Energy Applications Group at WMG, University of Warwick, said: “WMG is excited to be a partner in this project exploiting our research in battery and systems modelling to develop a zero-prototype modelling and validation methodology, including predictive smart charging and Vehicle to Grid technology. We will bring extensive electrification experience to this project having worked across many sectors already.”
Robert Hentschel, CEO Norton Motorcycles commented: “This significant funding investment is a momentous milestone for the brand as it marks the beginning of our electrification journey and fulfilling our ten-year product plan.Norton is an exemplar of modern luxury and unafraid to challenge the status quo, innovating for the future of mobility while staying true to our British heritage. It also brings into focus our desire to support the UK in its mission for a net-zero automotive future.
“Working alongside our world class partners, we’re confident that project Zero Emission Norton will eliminate the current dispute between a conventional and electric motorcycle to create EV products that riders desire – motorcycles that blends Norton’s uncompromising design DNA with racing performance, touring range and lightweight handling.”
Ian Constance, Chief Executive of the APC said: "The projects receiving today’s investment highlight the breadth of technologies needed to help the UK accelerate to net zero emissions. They’re reimagining not just vehicles, but transport in general.
"Norton are an iconic British brand with a proud history. From making motorcycles to support the second world war effort to developing the world’s first production superbike, they are now looking to the future with an electric bike that will deliver both performance and range radiating from a UK manufacturing base and strengthening highly-skilled jobs and green growth."
For any enquiries, please contact Stephanie Staff at Performance Communications on
07798 897 692 or email firstname.lastname@example.org
Vehicle-to-grid chargepoints can improve battery life in electric vehicles and reduce carbon emissions and costs of charging, a government-funded project has found.
Research from the EV-elocity project shows that, by careful charging and discharging, EV battery degradation can reduce by one-eighth, and, in some situations, up to 450 kg of emitted carbon dioxide (CO2) or £400 could be saved per vehicle each year.
Vehicle-to-grid (V2G) can balance the calendar and cycling aging (both of which affect the rate of battery degradation) to optimise the battery condition and improve its health by 8.6 – 12.3% over one-year’s operation, compared to conventional charging alone - equivalent to one extra year of use.
In cost-terms, V2G tariff optimisation can save around £100 per year per charge point on normal business electricity tariffs, with up to £400 saved on a smarter tariff.
If managed to maximise the environmental benefit, nearly half a tonne of annual CO2 emissions can be saved, and significant savings (over 180 kg) can be made even when reducing cost is the main goal.
Chris Rimmer, Infrastructure Strategy lead at Cenex and the project’s lead project manager, said: “Our conclusions show that it is not necessary to trade-off financial, environmental and asset lifetimes when charging Electric Vehicles. Cost, carbon, and conditioning benefits can all be gained when V2G is used intelligently with fleet vehicles.”
Professor Lucelia Rodrigues of the University of Nottingham added “a key challenge for an optimum application of V2G technology is to synchronize the needs and requirements of the users and the energy and transport systems. Our work correlated variables such as user needs, mobility patterns and renewable electricity generation to evolve different possible scenarios for the application of V2G chargers, with a view of maximizing local renewable energy consumption, lowering costs for the user, improving battery life and reducing carbon emissions from the whole system.”
“Our experimental research highlighted the potential to extend battery life by exploiting the unique capability of V2G chargers to both charge and discharge the vehicle battery”, commented Professor James Marco of WMG, University of Warwick. “By careful optimisation of this process and knowing how the battery performance may degrade over time, it is possible to condition the battery to extend its life in a number if situations when compared to conventional methods of vehicle charging.”
The EV-elocity Project was funded by Innovate UK, the Department for Business, Energy and Industrial Strategy, and the Office for Zero Emission Vehicles between September 2018 and January 2022; it was led by Cenex and comprised CrowdCharge, Leeds City Council, Nottingham City Council, University of Nottingham and University of Warwick in a second phase from January 2020.
The project deployed 15 chargepoints across nine sites - including West Midlands Police, Leeds City Council and the University of Nottingham Creative Energy Homes campus. Two of charger from eNovates and Nichicon were managed by a technology-agnostic operating system, demonstrating V2G across the different trial sites within the UK.
The final report presents the findings and lessons learned for future vehicle-to-grid deployment.
Notes to editors:
The EV-elocity project is part of the Vehicle-to-Grid (V2G) competition, funded by the Department for Business Energy and Industrial Strategy (BEIS) and the Office for Low Emission Vehicles (OLEV), in partnership with Innovate UK, part of UK Research and Innovation.
In January 2018, OLEV and BEIS announced that 21 projects (8 feasibility studies, 5 collaborative research and development projects, and 8 real-world v2g trial projects) were to receive funding of £30m to develop the business proposition and the core technology to support Vehicle 2 Grid deployment in the UK, including its demonstration with large scale trials.
The projects involve more than 50 industrial partners and research organisations from both the Energy and Automotive sector, marking the largest and most diverse activities on V2G in the world, and trialling more than 1,000 vehicles and V2G charger units across UK.
The V2G projects represent a significant step towards the transition to a low carbon transportation and a smart energy system. Allowing EVs to return energy to the Power Grid when parked and plugged for charging, will increase Grid resilience, allow for better exploitation of renewable sources and lower the cost of ownership for EV owners, leading to new business opportunities and clear advantages for EV users and energy consumers.
A cheaper and more environmentally friendly electric motor for electric vehicles is a step closer to market with the support of WMG at the University of Warwick.
WMG has provided valuable knowledge and expertise in developing a UK focused, cost-effective production and supply chain for RIFT (Reduced Induction Field Torque) Technology’s development of RIFT-10; a design for electric motor drives that reduces copper and magnet weight reduction by around 50% and lower cost by 75%.
The aim of the project was to help RIFT Technology; an R&D company bringing a product to market for the first time, advance RIFT-10 to a higher manufacturing readiness level (MRL 7), to get the motor closer to production, by rooting the supply chain in the UK, rather than abroad (given the disruption to supply caused by the pandemic) and supporting production of trial units.
WMG, is committed to delivering UK economic impact and achieving net-zero by supporting industry in accelerating new concepts to commercial reality. This supports the University of Warwick’s approach to sustainability - the Way to Sustainable – which focuses on the real-life implications of creating a sustainable future and the practical challenges of getting there - prioritising research expertise, sustainability in the curriculum, and developing solutions for the benefit of industry and society.
The team of experts at the University has facilitated the RIFT-10 project to deliver on creating revenue, jobs, CO2 reduction, and supply chain growth in the UK.
RIFT Technology has developed the RIFT 10-30 kW motor (RIFT-10) by taking an exciting innovation from their sister business (RIFT Actuators) and working with APC and the Niche Vehicle Network to get the motor to working prototype stage (installed on a G-Whiz). The novel electric motor configuration is proven to generate 10-30kW of power, torque from 0-400Nm and up to 10,000RPM as demonstrated with a prototype vehicle.
The RIFT 10 motor demonstrated unique advantages over conventional EV motors:
Environmental benefits of the project:
· The low sales cost and attractive features of RIFT-10 enable greater/earlier market adoption of EUV’s, resulting in a reduction of CO2 production over ICE vehicles.
· A RIFT-10 weight saving and efficiency over competing EV motor designs increase vehicle range, resulting in less energy usage over alternatives.
· With RIFT-10, equivalent power output is achieved using fewer raw materials (i.e., 85% reduced copper weight and ~85% reduced magnet volume), resulting in less earth material usage as well as fewer material costs.
· Less materials usage results in an estimated 75% reduction in CO2 produced during manufacture. Planned production efficiencies also lead to further CO2 reductions. An estimated 612,000 Tonnes of CO2 would be saved by year 5.
· Development of an EV motors supply chain in the UK for a UK and EU market reduces international shipping of components thus reduces related CO2 production.
Social benefits of the project:
· RIFT-10 creates/safe-guards 50+ much needed and good-quality manufacturing, sales, administration and R&D jobs in the Malvern area with an estimated X14 more UK jobs across the supply chain (over 5-years).
· Growth of RIFT-10 addresses the government’s priority area of ‘Smart Cities’ by allowing smart monitoring of vehicle fleets efficiency performance, usage and other data points. The use of the Internet of Things and resulting analysis can only be as strong as the data input. Traditional alternatives offer no smart functionality.
James Black, WMG Innovation Manager at the University of Warwick said, “The Covid-19 pandemic has been particularly difficult for SMEs and R&D-focused organisations that have previously relied on face-to-face networking events to find new partners, investors, and customers.
“WMG’s network means we’re in a great position to connect UK companies together to help them accelerate their product to the market, and we’re delighted that RIFT Technology has benefited from our extensive background for practical supply chain solutions that have delivered economic and societal value to the project.”
James O’Donnell, Technical Manager from RIFT Technology said, “As a research and development company bringing a product to market for the first time, RIFT Technology needed to bridge the gap between prototype and small-scale production. We had to answer difficult questions such as what to make and what to buy, high level questions such as how to develop a supply chain strategy and practical questions such as how best to select suppliers.
“With a unique blend of academic expertise and industrial experience from the University of Warwick, WMG’s Supply Chain and Operations Group were able to support us in our journey.”
The project took place during the pandemic, meaning several online workshops were carried out targeting topics such as strategic management, supplier selection and decision-making, and end-of-life strategies.
For further stories, click here.
4 April 2022
Delegates from the Slovakian government visited WMG, University of Warwick for an introduction into the department’s ground-breaking battery R&D and a discussion on the importance of industry and academia collaboration.
A total of eight delegates led by State Secretary, Ministry of Economy, Ján Oravec enjoyed a tour of the Energy Innovation Centre (EIC) by Chief Engineer, Mark Amor-Segan who demonstrated EIC’s facilities to research, develop and test the latest technologies at the forefront of energy storage.
Professor Paul Jennings, Director of Research at WMG, University of Warwick who hosted the visit said: “It was great to be able to meet the delegation and showcase the power of academia and industry working together, demonstrating how we are helping to drive the sector forward through impactful research and new education and skills offerings.”
Find out more about WMG’s energy research here: https://warwick.ac.uk/fac/sci/wmg/research/energy/
Partnership between WMG and The Blair Project to deliver electrification skills training in the north
WMG has partnered with The Blair Project, a social enterprise based in Manchester, to deliver the Emerging Skills Project in the north, a programme funded by the Department for Education (DfE).
The Emerging Skills Project will create a highly skilled workforce that will enable industries including automotive, energy and food and drink, to take advantage of electrification and hydrogen-power to deliver Net Zero.
The course provided by The Blair Project will specifically address technologies related to electric vehicles. This will include the assembly and maintenance of battery modules and packs, recycling and second life, the manufacturing and installation of motors, drives and power electronics and the designing and testing of vehicle and software systems.
Developed in conjunction with businesses who were invited to a series of workshops with DfE, the course will directly respond to the demand for wider adoption and deployment of transport electrification technologies.
The course will be held at the new Manchester Innovation Activities Hub (MIAH) – launching in Spring 2022. Dedicated to the rapid upskilling, reskilling and retraining of more than 5,000 local residents over the next five years, MIAH is set to become a centre of excellence in Greater Manchester and a hub for electrification skills training in the north.
Ben Silverstone, Associate Professor and Head of WMG Skills Centre, said:
“As important as it is to train up the younger workforce in green tech, there is a significant workforce primed for reskilling now. It’s the combination of both that will ensure we are well-equipped to meet the UK’s ambitious Net Zero targets.
“We are pleased to partner with an organisation like The Blair Project to deliver the Emerging Skills Project, meeting the UK-wide demand for electrification skills and giving people in the region the opportunity to upskill or reskill in this area.”
Nile Henry, Founder and CEO of The Blair Project, said:
“The UK is facing a huge skills gap in green tech, particularly electrification, and this is only set to increase as we power towards Net Zero and the demand for a highly skilled workforce grows. Partnering with WMG to become a delivery partner for the Emerging Skills Project is a huge milestone for The Blair Project, and it’s brilliant to see this focus from Government on upskilling adults in green tech.”
Clean Transport Accelerator launched by NatWest and University of Warwick to help SMEs fast-track their innovations
- NatWest and WMG, a department at the University of Warwick, are inviting businesses that are creating the next generation of clean green transport to apply to their new accelerator
- Businesses will receive support to fast-track their innovations, including easy access to clean transport experts and equipment, exclusive 1:1 coaching sessions, and access to growth funding
- The Clean Transport Accelerator is a fully-funded programme and will help the UK be a green leader in carbon-neutral transport for future mobility, helping businesses bring their innovations to the market quicker
With transport being the largest carbon emitting sector in the UK, a partnership between NatWest and WMG at the University of Warwick has led to the launch of the Clean Transport Accelerator. It will support businesses which are part of the mobility sector to develop products and services that will play their part in achieving the UK’s net-zero goals.
The first cohort of the programme will help 10-15 businesses through education, events, networking and coaching. They will also have access to experts and equipment to help them accelerate their innovations to the market and demonstrate an impact in the pursuit of net zero goals.
Applicants can be from anywhere across the UK and cover a broad range of businesses, whether they are based within supply chains, are fuel providers, want to develop new means of transport, or be focused on specific transport such as light rail, cargo delivery or scooters.
The programme will be delivered jointly by NatWest and WMG, University of Warwick. NatWest will provide an enterprise acceleration manager with 1:1 coaching, access to their accelerator growth events and access to work space, as well as learning hubs at the University of Warwick and Birmingham.
The University of Warwick will provide access to clean energy, manufacturing, automotive and connected experts at WMG and their HVMC (High Value Manufacturing Catapult), as well as the tools to validate and test any equipment designed by the businesses and access to co-working spaces on Campus.
NatWest supported over 55,000 entrepreneurs in 2021 and has 13 accelerator hubs across the UK. Businesses with high growth potential benefit from a range of support through the accelerators. This includes coaching, community, access to a wide network and thought leadership content. NatWest accelerators are keen to attract more female and BAME led businesses as well as companies outside London and the South East. Any business keen to take its next step for growth should consider applying to the NatWest accelerator scheme.
The Clean Transport Accelerator news follows the recent launch of NatWest’s green loans for SMEs and green asset finance through Lombard. Companies can access funds with no arrangement fee to help them transition to more sustainable working practices. The bank has pledged to lend £100 billion by 2025 to businesses looking to invest in being greener. NatWest’s Springboard to Sustainability report, published in October 2021, found that half the UK’s carbon reduction ambition can be delivered by the SME sector and the Clean Transport Accelerator is the bank’s latest offering to help UK SMEs pursue this goal.
Professor David Greenwood, CEO of the High Value Manufacturing Catapult (HVMC) at WMG, University of Warwick comments:
“The drive to net zero has opened up new and exciting opportunities for innovation in the transport sector. Together with NatWest, we’d like to ensure that the UK delivers economic benefits as well as environmental benefits as we meet this critical objective. This programme is aimed to support small and innovative companies as they build and scale up their products, services and business models.”
Richard Hill, Head of Automotive and Manufacturing at NatWest, said:
“NatWest has set out a clear ambition to play a leading role in helping to address the climate challenge, and so we are thrilled to be working with the University of Warwick to offer clean transport businesses a fast-track to delivering on the UK’s green goals.
“Packed with experts, access to equipment, networking opportunities and funding advice, the Clean Transport Accelerator is a must for any business keen to scale up their next step. I look forward to seeing the innovative and exciting businesses that we support.”
Businesses can apply for the Clean Transport Accelerator here: Registration Portal
Where it says ‘Voucher Code’ please enter ‘CleanTransport01/2022’
The deadline for applications is the 11th April 2022.
22 FEBRUARY 2022
NOTES TO EDITORS
High-res image available at:
Caption: Electric Vehicles outside WMG, University of Warwick
Credit: WMG, University of Warwick
For more information and to apply to the Clean Transport Accelerator visit here
For more information on NatWest’s nationwide accelerators visit here
For more information on NatWest’s green loans visit here
For further information please contact:
Media Relations Manager – Science
University of Warwick
Tel: +44 (0) 7920 531 221
Media Relations Manager – NatWest
About NatWest Group
NatWest Group is a relationship bank for a digital world. We champion potential; breaking down barriers and building financial confidence so the 19 million people, families and businesses we serve in communities throughout the UK and Ireland can rebuild and thrive. If our customers succeed, so will we.
About WMG, University of Warwick
WMG is a world leading research and education group, transforming organisations and driving innovation through a unique combination of collaborative research and development, and pioneering education programmes.
As an international role model for successful partnerships between academia and the private and public sectors, WMG develops advancements nationally and globally, in applied science, technology and engineering, to deliver real impact to economic growth, society and the environment.
WMG’s education programmes focus on lifelong learning of the brightest talent, from the WMG Academies for Young Engineers, degree apprenticeships, undergraduate and postgraduate, through to professional programmes.
An academic department of the University of Warwick, and a centre for the HVM Catapult, WMG was founded by the late Professor Lord Kumar Bhattacharyya in 1980 to help reinvigorate UK manufacturing and improve competitiveness through innovation and skills development.
Today (Tuesday 8th February) marks the official end of the collaboration stage of the TE-1 project, a unique four-way partnership with WMG, Triumph Motorcycles, Williams Advanced Engineering and Integral Powertrain Ltd e-Drive Division, focusing on developing specialist electric motorcycle technology.
The prototype demonstrator is now fully ready for the live testing programme led by Triumph Motorcycles.
The project, funded by the Office for Zero Emission Vehicles through Innovate UK, was set up to create ground-breaking developments in specialist electric motorcycle engineering and innovative integrated technology design.
Due to WMG’s vast experience and proven track record on key Innovate UK projects, Triumph Motorcycles asked WMG to project manage TE-1 on their behalf.
As part of this WMG was also tasked with identifying the project consortium partners, as well as providing guidance relating to future legislation, charging infrastructure and recycling strategies.
The prototype demonstrator integrates all the latest and final innovations from the project partner workstreams.
Triumph: final chassis, including frame, rear sub-frame, cockpit, panels and wheels, final drive system including transmission and Gates Carbon belt drive, electronics, Öhlins USD cartridge forks, unique prototype Öhlins RSU, Brembo M50 monobloc calipers, and Triumph motorcycle control software
Williams Advanced Engineering: final iteration of prototype WAE battery pack incorporating dedicated cell packaging for optimum centre of gravity, vehicle control unit, DCDC converter, integrated cooling, charge port, and styled carbon covers
Integral Powertrain: final prototype powertrain with scalable integrated inverter and combined motor with silicon carbide switching technology and integrated cooling
WMG: final pre-live trial simulation completed, with all results indicating that the project is on course to deliver the intended performance and durability outcomes
Truong Quang Dinh, WMG’s Associate Professor of Energy Management and Control Systems, explained: “Our creation of initial computer-based simulation models at the start of Phase 1 has been instrumental in ensuring that the component selection was appropriate to achieve the performance targets defined by the partners for the TE-1 Prototype.
“We have continued with this work across Phase 2 of the project, refining the models to a much more complex level to allow us and the partners to imitate further components on the bike such as braking, throttle, lighting and other systems and mimic real-world riding to provide development opportunities and real-time testing before components were fully designed. Additionally, we have created a physical rig wired with all of the control units and e-drivetrain, in order to implement a design validation test programme to ensure the function of each section was within the allowable range.”
Key project achievements so far include test results that exceed current benchmarks and targets set by the UK Automotive Council for 2025, providing a platform with great potential for future development in electric motorcycle performance.
Over the next six months the prototype demonstrator will undertake an extensive live testing programme within Triumph’s state-of-the-art facilities.
At the completion of the live testing phase, estimated to be Summer 2022, the prototype demonstrator will be updated with its final body panels and paint scheme, in preparation for active track demonstration. At this time, the full results of the project including the final specifications and testing outcomes will be published, as well as insights and key facts on how the TE-1 delivers on the project targets for innovation and sets new standards for the motorcycle sector overall, including final battery and range performance.
“It has been truly exciting to see the progress made during phase 3 of Project Triumph TE‑1 with the final prototype motorcycle now going into real life testing. Everyone involved at Triumph are proud to have been part of this innovative British collaboration. Personally, I am thrilled with the results we have already achieved with our partners, and the exciting preview of the potential electric future to come.” said Nick Bloor, Triumph CEO. “We look forward to continuing the ambitious and innovative work on the TE-1 demonstrator prototype through the live testing phase and sharing the outcome with Triumph fans across the world.”
Read more about WMG’s Transport Electrification research expertise here: Energy (warwick.ac.uk)
Partnering with Rolls-Royce and Electroflight to create the battery for world’s fastest all-electric aircraft
- The Rolls-Royce ‘Spirit of Innovation’ aircraft is officially the world’s fastest all-electric aircraft, clocking up speeds of 387.4mph
- Rolls-Royce worked in partnership with aviation energy storage specialist Electroflight to create this world-class technical achievement for the UK, that will help lead the way towards a more sustainable way to fly
- In order to power the aircraft, the most power dense propulsion battery pack ever assembled in aerospace had to be developed directly supported by researchers from WMG, University of Warwick using their state-of-the-art battery characterisation and testing facilities
In the wake of COP26 the need for electrification has never been more evident, with aviation top of the list of global priorities.
Committed to taking on this challenge, Rolls-Royce decided to create the ‘Spirit of Innovation’, an all-electric aircraft, which this week officially set not one, but two World Records and during these record runs it reached speeds of 387.4mph (623 km/h) making it the world’s fastest all-electric vehicle.
In embarking on this unprecedented feat, Rolls-Royce partnered with aviation energy storage specialist Electroflight to help develop the battery system for the record-breaking plane. The WMG team at the University of Warwick were exclusively used to test and validate the batteries used on the aircraft.
Using their state-of-the-art facilities at WMG’s Energy Innovation Centre, researchers at WMG supported the team through the development process, conducting extensive electrical, thermal, safety, and vibration & shock testing. This was delivered all the way from Electroflight’s initial single lithium-ion cell selection through to the battery module and finally the battery pack for a full propulsion battery system.
Testing included cell selection, fire protection system design, module level thermal management, system testing and pack level testing, and also included sub-powertrain testing of the battery system and electric machines connected together.
Individual components such as the battery casing materials, individual lithium-ion cells, cell clusters and sub-modules were all examined in WMG’s battery testing laboratories including the Battery Abuse Testing Centre. Aerospace DO-160G shock and vibration testing was performed in WMG’s battery vibration facility – the first time an aircraft propulsion battery has successfully completed DO-160G testing in the UK.
On 16th November, the Spirit of Innovation took to the sky at the UK Ministry of Defence’s Boscombe Down experimental aircraft testing site for its record-breaking flight. Data was submitted to the Fédération Aéronautique Internationale (FAI), who control and certify world aeronautical records, have confirmed that the Spirit of Innovation is the world’s fastest electric plane.
The two new world records broken are:
1. The aircraft reached a top speed of 555.9 km/h (345.4 mph) over 3 kilometres, smashing the existing record by 213.04 km/h (132mph)
2. The aircraft achieved 532.1km/h (330 mph) over 15 kilometres – 292.8km/h (182mph) faster than the previous record
Chief Engineer Mark Amor-Segan, from WMG, University of Warwick comments:
“It’s incredibly exciting to see Rolls-Royce’s ‘Spirit of Innovation’ be awarded two new world records and officially be titled the World’s fastest all-electric aircraft. It has been a tremendous journey to share with Electroflight, to help verify and validate the battery system end-to-end and help create the most power-dense propulsion battery ever for Aerospace.
“We have worked closely with Electroflight and Rolls-Royce throughout this process, cementing new collaborative relationships and helping achieve world-class pioneering technology. To see it progress from literally a single cell into a full-scale battery system and a world-record breaking flight, is tribute to the incredible dedication and capability of the whole team at ACCEL. This project has played a very important part in our work in Aerospace, and we’re excited to continue our research into electrification and the future of sustainable flight.”
Douglas Campbell, Technical Director of Electroflight said:
“This has been a landmark project for our company and our industry – one which opens up a world of possibilities in the electrification of aviation. We’re thrilled to have played such an important part in this success and grateful to our partners at WMG for their support throughout this endeavour.”
Customer Director Matheu Parr from Rolls-Royce added: “The support we received from WMG to develop the battery technology that would power the world’s fastest all-electric aircraft was critical for the team’s record-breaking triumphs. Rolls-Royce has a long-standing relationship with WMG to ensure we are the forefront of technology and we will build on this capability to deliver propulsion and power systems for the advanced air mobility market.”
26 JANUARY 2022
NOTES TO EDITORS
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