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Bio-chemo-cat: Hybrid renewable production of acrylic acid and propylene glycol from potato waste towards a circular bioeconomy
Secondary Supervisor(s): Dr Neha Mehta
University of Registration: University of Birmingham
BBSRC Research Themes:
Project Outline
Potato waste from food processing generates over 700,000 tonnes of UK waste annually, causing huge environmental burden. This project will transform potato waste into high value platform chemicals including lactic acid (LA), acrylic acid (AA), and propylene glycol (PG). This will be achieved by using fermentation and heterogeneous catalysis. Lactic and acrylic acids are critical platform intermediates for the chemical industry with combined value of ~$18 billion. This work tackles food waste, develops circular bioeconomy and reduces chemical industry emissions supporting net-zero targets.
The aim is to develop an integrated bioprocess converting potato waste into LA and then catalytic products AA and PG. The objectives are: (1) Optimise LA production from potato waste using fermentation; (2) Synthesise active, deactivation-resistant catalysts; (3) Evaluate catalytic conversion of LA to AA and PG in fixed bed/batch reactors, developing kinetic models for scaling; and (4) Conduct life cycle analysis to quantify environmental impacts.
This interdisciplinary methodology combines bioprocess engineering and chemical catalysis. Potato waste will undergo pretreatment and sugar extraction for fermentation optimisation. Novel solid catalysts including basic zeolites for AA dehydration and supported metals for PG hydrogenation will be tailored for selectivity, transport, and stability to maximise conversion of LA to AA. Metals such as Cu or Fe will be incorporated into the catalyst impregnation to augment the effectiveness. Fixed-bed continuous flow testing will establish kinetic parameters, optimise conversion yields from dilute feeds, and inform reactor scale-up models. Cradle-to-grave life cycle analysis will quantify environmental benefits against fossil-based production.
This PhD is supervised by Prof. Joe Wood, Dr. Neha Mehta and Prof. Tim Overton at Univ. Birmingham.