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Power Electronics Facility - Characterisation and Emulation

The Power Electronics Reliability Facility provides controlled electrical testing and real-time simulation of power electronics systems, enabling safe and repeatable evaluation of device and system performance. The equipment is funded through Innovate UK's Driving the Electric Revolution programme.

Equipment

  • Power Semiconductor Characterisation Systems: The ipTEST M2 system enables high-accuracy static characterisation of power semiconductor devices, with voltage up to 3 kV and current up to 400 A. It supports off-state, on-state, and gate parameter testing with 0.1% measurement accuracy for detailed evaluation of Si, SiC, and GaN devices.

  • The ipTEST M2 DS6 Pulsar enables high-current dynamic switching and short-circuit testing of power semiconductor devices up to 7.5 kA. With low parasitic inductance (20–40 nH) and high di/dt capability, it provides accurate characterisation of switching behaviour, device ruggedness, and failure mechanisms in SiC and other wide-bandgap devices

  • Infrared Thermal Cameras: The FLIR ThermoVision A20M and FLIR X6901sc enable non-contact temperature measurement of power devices. The A20M supports steady-state monitoring (50/60Hz), while the X6901sc captures thermal transients at up to 1000 FPS, with a temperature range of approximately −20 °C to 3000 °C for detailed thermal characterisation.

  • FBG Interrogation Systems: The SmartScan and SGTR1002 enable high-speed, multi-channel interrogation of fibre Bragg grating sensors, with sampling rates up to 10 kHz and sub-picometre resolution. They support distributed temperature and strain measurement for real-time, in-situ monitoring of power devices under thermal and electrical stress.
  • Electrical Safety Analyser: The RSST-2003 enables automated insulation qualification and safety testing in accordance with AQG-324. It supports dielectric testing up to 5 kV AC and 6 kV DC, continuity testing at 100 mA, and insulation resistance measurement up to 50 GΩ for high-voltage power devices.
  • Double Pulse & Short-Circuit Test System: A custom-built test platform enabling double pulse, short-circuit, and unclamped inductive switching (UIS) testing of power devices up to 3.3 kV, 500 A (DPT), and 6 kA (short-circuit). Developed in-house with a custom GUI, it supports automated, user-configurable testing for dynamic characterisation and robustness evaluation of SiC devices.
  • Power Converter Test Platform: A custom-built half-bridge inverter test rig rated up to 500 V / 400 A, enabling system-level evaluation of power converters under realistic operating and cooling conditions. Integrated with a PLECS RT Box for real-time control and hardware-in-the-loop testing, it supports rapid prototyping, validation, and performance optimisation.
  • Back-to-Back Inverter Test Platform: A custom-built hardware-in-the-loop test platform for end-of-line testing of inverters under current load, using EV-like drive cycle emulation. The system integrates a DC power supply, Si IGBT and SiC MOSFET-based inverters, a three-phase inductor, flow-controlled cooling, thermostat chamber, and dSPACE-based PWM control to support realistic inverter validation and performance assessment.

Capabilities

  • Electrical performance and efficiency data

  • Device characterisation under load

  • Hardware-in-the-loop (HIL) simulation

Applications

    • Power converter development
    • Electric vehicle systems
    • Grid and energy systems

      Related capabilities

      Contact

      Claire Gerard: / 07385 145064

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