Minimising the impact of energy cost hikes is high on the agenda for manufacturing firms across the UK. On the back of this, WMG has stepped up to offer a suite of practical, yet innovative solutions to help these businesses do just that. KS CompositesLink opens in a new window have been one firm to benefit from WMG support.

The Challenge

Melton Mowbray based KS Composites are a specialist in the manufacturer of composite and Glass Reinforced Polymers (GRP), predominantly working in the motorsport industry as well as in the wider automotive sector and other niche areas. They were alarmed by the high energy prices they were having to navigate and were also on a mission to develop more sustainable processes to meet Net Zero targets.

The Solution

KS Composites signed up to join WMG’s Net Zero Innovation Network (NZIN) programme, providing them with the opportunity to attend regular networking events, find out from industry experts about how to be more sustainable, as well as join a cohort with up to five other manufacturing businesses to participate in workshops, implement change, and develop growth strategies. KS looked at their energy consumption across the whole company and were soon able to make a plan for some immediate changes including the replacement of the company van to Electric and monitoring out of hours usage of machines and extractions systems ahead of implementing new processes. They are also currently investigating the installation of solar panels on the factory roof.

The Impacts

• After being a part of the NZIN programme, KS Composites have determined their emissions across different streams of the company
• They now have a set of tailored tactical actions to reduce their emissions including offering a cycle to work scheme, assistance with a carpooling system, using suggested sustainable alternatives to reduce plastic (lamination) waste, and more efficient shipping schedules
• They now have a roadmap to meet Net Zero targets, aligned with Government guidelines, looking at a whole host of strategic alternatives including a more sustainable supply chain and more environmentally friendly materials which will give them a competitive edge in the future

Archit Tamboli, Technology Transfer Engineer at WMGLink opens in a new window said:
“This project is a great example of how with the right technology and metrics, a business can transform its operations to become greener, leaner, and fit for the future industrial landscape. KS Composites are now in the position to save costs and feel more secure about their ability to navigate these challenging times. We have thoroughly enjoyed working with them.”

Alastair Trimmer, R&D Manager at KS Composites LtdLink opens in a new window said:
“As a company it was always our intention to become more sustainable, but it was a daunting prospect. The support from WMG to guide us in this challenge was invaluable. The NZIN programme put us on track and the support from the Technology Transfer team took that to the next level. We are now well on the way on our Journey to Zero”.

For more information about WMG's Net Zero Innovation Programme click here