WMG at the University of Warwick is proud to be an active partner in Coventry City Council’s pioneering digital recycling scheme, the #CovConnects Device Bank.

The project, which is part of the Council’s Digital Inclusion programme and supported by the Cities Climate Change Strategy, was launched on principles of circular economy by reusing and repairing end of corporate life devices which are then distributed to local communities.

The Council was awarded the funding following a successful application to the Time after Time fund. The fund was created and is distributed by Hubbub and Virgin Media O2, and looks to fund projects that help to close the digital divide while reducing electronic waste.

Cllr Richard Brown, Cabinet Member for Strategic Finance and Resources at Coventry City Council, said: “Our #CovConnects programme is all about making sure none of our residents are digitally excluded. That’s why I’m delighted we’ve won this funding.

“This money will allow us to expand our efforts and get more of these devices into the hands of the most vulnerable. Having your own device, which you can use every day, is something that has the potential to completely transform your life.

“This project is a true partnership with the NHS, WMG and other partners across the city. Together we can make Coventry truly digitally inclusive.”

Dr Russ Hall, WMG’s Lead for Circular Economy and Sustainable Manufacturing at the University of Warwick, and Chair of the Coventry City Climate Change Board Circular Pathway, added: “It’s really important to be a part of this fantastic scheme. We want to research the reuse, remanufacture and recycling of digital equipment. This is a great example of where sustainable practices like circular economy can address societal issues like digital poverty, and we want to do all we can to help it flourish and grow. It has real environmental benefits as part of the circular economy and can play a vital role in overcoming digital exclusion.”

Digital Recycling is a key element within the Council’s Climate Change Strategy. Dr Russ Hall and Friya Tailor from WMG, are working with colleagues from the Council to evaluate the environmental benefits of the project. The research will in turn be shared nationally enabling other organisations to learn from the scheme.

To find out more about the #CovConnects programme, visit: https://www.coventry.gov.uk/cov-connects

Virgin Media O2 and Hubbub established the Time After Time fund in 2022 in response to the nation’s growing e-waste problem, with the UK producing more electrical waste per person than any other country in the world (except for Norway).

#CovConnects was selected as one of eight winners from more than 120 entries by a panel of judges including TV presenter and environmentalist George Clarke, non-profit, Material Focus, digital inclusion charity, Good Things Foundation, plus Hubbub and Virgin Media O2.

Find out more about Sustainable Materials and Manufacturing research at WMG here: Sustainable Materials and Manufacturing Group (warwick.ac.uk)

In 2023, WMG at the University of Warwick, received a share of £19 million from the Faraday InstitutionLink opens in a new window - the UK’s flagship institute for electrochemical energy storage research. 

The funding was allocated to four key battery research projects aimed at delivering an impact for the UK. These existing projects across three different research areas - next generation cathode materials, electrode manufacturing and sodium-ion batteries - have been reshaped to focus on the areas with the greatest potential for success. 

WMG took a key role in two of the four, reshaped projects entitled FutureCat and Nextrode. FutureCat is now entering its second phase with Louis Piper, WMG’s Professor of Battery Innovation, appointed as the new Principal Investigator (PI). 

The battery cathode research project, focuses on understanding novel redox processes as a route to stabilise both high capacity, high performance, nickel rich and emerging cathodes and scalable designer morphologies. The next phase of the project will build on its success in developing reliable, scalable routes to deliver a longer lifetime, high-energy/power cathodes, essential for electric vehicles. 

Professor Louis Piper explains: "Professor Cussen's leadership on FutureCat has resulted in significant advancements in Ni-rich cathodes.  We are looking forward to continuing the pace of Ni-rich cathode innovation and development in phase II of the project.  I am pleased that she will still work closely with the team." 

James Gaade, Research Programme Director, commented: “We extend enormous thanks to Professor Serena Cussen for her engaging and collaborative leadership of the FutureCat project since its inception in 2019. In Professor Louis Piper the project has an accomplished research leader to take over the reins. WMG, University of Warwick has always been a key university partner for the Faraday Institution and is currently a member of five of our cross-disciplinary, multi-university battery research projects. We’re delighted to see the University becoming project lead for the first time.” 
 
Professor Serena Cussen, former Principal Investigator of FutureCat, commented: “It has been the greatest privilege to lead the UK Faraday Institution's consortium on next-generation cathodes, FutureCat, as principal investigator since its inception in 2019.  

“At the heart of our success has been a shared research vision and a culture of collaboration, which has seen our consortium deliver deep scientific insights on next-generation cathode discovery, development and scale-up as well as exciting partnerships with industry colleagues.

“While I am sad to leave the role of PI of FutureCat, I am delighted to see my friend and colleague Professor Louis Piper take over the leadership of this fantastic project. I have no doubt this is a project which will continue to go from strength-to-strength, and I look forward to collaborating with the FutureCat family of researchers. 

Read more about FutureCat here:  https://futurecat.ac.uk/

WMG at the University of Warwick has boosted the West Midlands economy by £450 million – with every £1 invested into WMG’s small and medium enterprise (SME) programmes, around £22 has returned to the local economy.

Celebrating 20 years of tailored business support, WMG has delivered manufacturing expertise to 15,000 SMEs in the Midlands. It has supported the creation of more than 13,000 jobs, 350 new businesses and 355 internships over the last two decades.

WMG has delivered critical projects to SMEs to help them succeed in digitalisation, business change and product design. A key ongoing project is helping SMEs mange the energy crisis with a specialised toolkit and tailormade roadmaps to help organisations reach Net Zero.

As a High Value Manufacturing Catapult (a government initiative driving manufacturing innovation), WMG is playing a pivotal role in the revival and development of the West Midlands and the wider UK manufacturing base.

Dr Mark Swift, Director of SME Engagement at WMG, University of Warwick, said: "Our work over the last 20 years has shown that targeted, high value support can help SME manufacturers accelerate growth, improve productivity, and create jobs.

"It is vital that we continue to be a guiding force to help businesses implement new technologies, develop their teams, and continue to innovative and prosper. We have an important legacy to protect and continue and I am delighted to lead a team of industry experts working tirelessly to do just this."

Adrian Williams, Managing Director, Pashley Cycles, said: "Working with WMG over the years has given Pashley the opportunity to take advantage of skills, expertise and facilities which we would never otherwise have access to. This is really helping us create robust and reliable, yet lightweight products which we’re confident will give us a competitive advantage in the market.”

Peter Davies, Co-Chair of the Manufacturing Assembly Network and CEO of James Lister & Sons, said: "WMG has been an outstanding source of advice, guidance, support and access to funding opportunities for all members of the Manufacturing Assembly Network (MAN).

"The specialist assistance has helped us unlock innovations, bring new services to market, achieve efficiency gains and, in more recent years, accelerate our move towards sustainable manufacturing and taking advantage of the green economy.

"WMG 'gets' manufacturing and what we need and is happy to work with us to achieve an outcome that works for all parties."

Founded by the late Professor Lord Kumar Bhattacharyya forty years ago, WMG began offering tailored support to SMEs in the Midlands in 2004.

Read more about WMG and the manufacturing supply chain here. 

Media contact
University of Warwick press office contact:
Annie Slinn 07876876934
Communications Officer | Press & Media Relations | University of Warwick Email: annie.slinn@warwick.ac.uk

A £2.54m grant will enable a new network driving research into metamaterials, headed up by a researcher from The University of Warwick.

Metamaterials have phenomenal potential. They are artificial 3D structures comprised of at least two different materials. This combination and the structure give metamaterials properties beyond those of the materials used to make them. These properties may be electromagnetic, acoustic, magnetic, mechanical/structural, thermal, or chemical.

Metamaterials could transform our economy in a digital age, helping to address society’s challenges by contributing to manufacturing in areas of sustainability, health care, communications, defence and security, computation techniques, and the space and aviation industries.

Now, thanks to funding by the Engineering and Physical Sciences Research Council (EPSRC), a branch of UK Research and Innovation (UKRI), 13 universities and five organisations will lead on enhancing the UK’s capabilities in creating novel and innovative metamaterials.

The UK Metamaterials NetworkPlus will build on the work of the UK Metamaterials Network, which was established in 2021. It will be co-led by Dr Claire Dancer, Reader, WMG at The University of Warwick, and Professor Alastair Hibbins, Director of the University of Exeter’s Centre for Metamaterial Research and Innovation, alongside a team of co-project leads from across the UK.

The EPSRC grant will run for over four years, from 1st March 2024, and will help develop game-changing breakthroughs. It will build the UK’s skills pipeline, driving through generation-after-next technology and high-value products.

Warwick will lead on researching manufacturing challenges for metamaterials, such as co-processing challenging combinations of materials and establishing routes for scaled-up production of metamaterials currently made by non-scalable processes, building on the University’s strong expertise across the materials manufacturing sector and existing High Value Manufacturing Catapult activities at WMG.

Dr Dancer said: “We’re really excited by this additional funding from EPSRC. Not only are we now able to continue supporting our community, but we are now going to be able to offer pump-prime funding for a number of priority projects that are strategically important to us. That’s across fundamental science, manufacturing, and industrially relevant research – ultimately strengthening the role that metamaterials play in the UK’s science and technology portfolio, driving further investment into our area, and ensuring the UK benefits from our academic excellence on the global stage.”

Professor Alastair Hibbins, project lead of the NetworkPlus, and Director of the University of Exeter’s Centre for Metamaterial Research and Innovation said: “The scope of metamaterials is huge; metamaterials as a concept provides the opportunities to control information and energy through careful structuring of conventional materials. But of course, ‘information’ and ‘energy’ are very general terms and cover an enormous range of devices; what we really mean is heat, fluid-flow, light, vibration, sound, radar, relevant to technologies such as communication, computing, electronics, health, sustainability, and defence. This breadth in science and application has meant that the excellence in our academic community has been incredibly diverse but not joined-up.

“For the last few years, Dr Claire Dancer from WMG at The University of Warwick, and I have co-led the Network, and with the funding and support from EPSRC and The Defence Science and Technology Laboratory (Dstl), we’ve been working incredibly hard to forge a new UK ecosystem for metamaterials where we work together to support each other, and drive work into areas that require multidisciplinary approaches to solve global challenges.” 

The UK Metamaterials NetworkPlus will drive an increase to UK research in this vital technology area. It will bring together experts from academia, industry, and government to accelerate progress towards the UK’s technological priorities. It has an essential role to play in maintaining and growing UK leadership in discovery science on the global stage.

The NetworkPlus will formally launch at the Metamaterials UK Conference and Forum 19th-23rd May 2024.

For more information, visit: http://metamaterials.network

About the UK Metamaterials NetworkPlus

The UK Metamaterials NetworkPlus aims to develop the UK’s potential as a thriving, innovation driven, research and industry base. To do this the NetworkPlus aims to:

- Bring together the current and next generation of academic, start-up and industry leaders in the UK, and open the field beyond its traditional boundaries;

- Provide a reliable nexus for information, experts and cutting-edge science and technology;

- Support pilot and explorative projects to initiate research areas which are new to the UK or strategically important;

- Support the development of close links between government, academics and industry, providing a strong advocacy for metamaterials activities;

- Work to create a strong regulatory framework and shape international norms and standards;

- Showcase metamaterials potential, growing its potential in the UK.

Co-project leads for the award are based at the University of Exeter, the University of Warwick, the University of Cambridge, the University of Sheffield, Manchester Metropolitan University, and the University of St Andrews.

Members of the leadership team are also based at Sheffield Hallam, Queen Mary University, the Defence Science and Technology Laboratory (Dstl), MBDA Systems, Imperial College London, Manchester Metropolitan, the University of Nottingham, M. Ventures, QinetiQ, Durham University, and the National Physics Laboratory (NPL).

Media contact

University of Warwick press office contact:

Annie Slinn 07876876934

Communications Officer | Press & Media Relations | University of Warwick Email: annie.slinn@warwick.ac.uk

Three members of staff from WMG, at the University of Warwick, have been praised for their ‘excellent’ work to support the Commonwealth Connectivity Agenda (CCA) in implementing Manufacturing 4.0 in Mauritius.

The CCA is a major member-state led initiative to grow intra-commonwealth trade and investment and promote expanded investment to support global growth, create employment, and promote knowledge exchange among Commonwealth members.

The WMG team led by Dr Hamid Moradlou together with colleagues Tarek El-Said from the Supply Chain Group, and Onur Eren from the SME Group, responded to a funding call from the Commonwealth Secretariat to support Commonwealth countries with their connectivity agenda.

The trio were praised for delivering a well-received capacity building programme for local policymakers and manufacturing businesses including comprehensive understanding of Manufacturing 4.0; strategic vision and roadmap development; effective technology integration; change management and innovation; policy navigation; and performance measurement and sustainability.

Dr Hamid Moradlou explained: “This project was a great example of collaboration between industry, academia, and policymakers. The initiative was equally supported by both the Commonwealth Secretariat and the Ministry of Industrial Development, SMEs and Cooperatives in Mauritius, facilitating the work done by WMG in eight manufacturing companies from various sectors. The success of this project has led to further discussions around scaling this project in other Commonwealth countries.”

WMG supports SME manufacturers with digital technologies across the UK. Find out more here: https://warwick.ac.uk/wmg/for-industry/sme-support/

Researchers at WMG at the University of Warwick and the University of Victoria in Canada, have won the inaugural Synthos Rubber Circularity Award.

The international competition was launched to encourage cutting-edge ideas and solutions that will significantly improve the environmental performance of synthetic rubber-based tyre compounds, aligning with the sustainability objectives of the global automotive and tyre industries.

Synthos, a global leader in synthetic rubber, praised the two universities for their breakthrough technology research concept and global collaborative approach.

Professor of Nanocomposites at WMG, University of Warwick, Chaoying Wan explained: “Rubbers are ubiquitous materials in modern society and have played important roles across transportation; construction; oil and gas; biomedical devices; sports and electronics.

“As the key component to connect the vehicle to the road the performance of the tyre, including its rolling resistance, abrasion resistance and wet grip, directly determines the fuel efficiency, wear emission and safety.

“The emerging EVs and SUVs have raised increasing higher demands for performance that challenge the current technology. This new partnership, with Synthos Synthetic Rubber and the University of Victoria, will enable us to innovate rubber chemistry and develop functional rubber nanocomposites manufacturing technologies to address performance challenges. The new technology will also innovate traditional rubber systems to be actively recyclable.”

Matteo Marchisio, Vice President, Synthetic Rubber, stressed the importance of investing in research and development of sustainable rubber and tyre materials. “We are very proud of our diverse group of exceptional and talented scientists that make up the Synthos Rubber R&D team. Together with the University of Warwick and the University of Victoria, we see an exciting future in expanding our product development horizons. I firmly believe that by fostering innovation and collaborating with the brightest minds in scientific research, we move not only ourselves but also the entire value chain closer to our goal of carbon neutrality by 2050.”

Synthos Synthetic Rubber R&D Director Dr. Malte Wohlfahrt added, “We congratulate the University of Warwick and the University of Victoria for presenting an impressive research concept that we believe is the best fit for us. However, I also want to acknowledge the excellence of many other entries we received. The Synthos Rubber Circularity Award isn't just about crowning a winner; it's about advancing a culture of innovation. Therefore, we intend to collaborate with and invest in some of the other standout scientists and institutes we’ve had the honor to engage with. Overall, this award has sparked immense inspiration across our entire rubber business and given us much food for thought.”

The university collaborators will receive a three-year funding package to support a dedicated research team. They will also be provided with Synthos rubber materials and access to its state-of-the-art facilities. In addition, scientists from both institutions and Synthos will form a project team to work closely together and leverage the capabilities of all parties in a way that maximises the value of the collaboration to the tyre industry.

Find out more about Nanocomposites research at WMG here: Nanocomposites (warwick.ac.uk)

A university programme which helped SMEs reduce energy consumption by 32% has been nominated for a national sustainability award.

WMG at The University of Warwick helped more than 50 SMEs in the West Midlands become more sustainable after the energy crisis left 60% of these critical UK manufacturers threatened with closure. The project has helped reduce the energy and fuel consumption of SMEs, which are responsible for 44% of non-household UK emissions.

WMG achieved this through its Net Zero Innovation Network which is now up for ‘Energy Efficiency Project of the Year Award’ – hosted by edie’s Net Zero Awards.

The Net Zero Innovation Network is helping to deconstruct the complexities of energy management, sustainability, and innovation for manufacturers across the UK. The network of engineers, innovation managers and industry experts offers practical tools and programmes to help SMEs overcome barriers such as lack of time, internal skills and cash-flow to invest. There is no cost for businesses involved, the only investment needed from SMEs is time.

Net Zero Innovation Network also provides access to state-of-the art equipment at the University, help companies reduce their energy consumption. The programme, built on the key themes of people, planet and profit, gets under the skin of the business to empower them to make real lasting change – upskilling staff and reducing scope 1 and 2 emissions.

The Net Zero Innovation Network designed a Manufacturing Energy Toolkit to provide provide solutions for SMEs impacted by the energy crisis. This toolkit measured and analysed energy consumption at a granular level, using WMG systems and research. The average energy saving of businesses using the toolkit was 32% and one SME reduced its energy consumption by 81%.

Other successful Net Zero Innovation Network projects included:

• Waste heat recovery simulation – assessing how to redirect heat in businesses to avoid additional energy (heating) being used.
• Process automation – using robots or software to help automate more mundane, repetitive and simple tasks, enabling other staff members to focus on more impactful projects.
• Granular material and energy monitoring – mapping out what materials and energy is currently being used, identifying ways to enhance efficiency or reduce waste
• Digitalisation – encouraging companies to utilise digital tech and systems e.g. upgrading their processes from paper to online/digital

Laura Downey, Innovation Manager at WMG, and technical lead of the programme, said: “The Net Zero Innovation Network has supported over 50 businesses and counting. As a result, the businesses we’ve partnered with have reduced their emissions whilst improving profitability, remained suppliers of choice and increased material and energy efficiency. We are honoured to have been shortlisted for the edie Net Zero Awards and look forward to supporting even more SMEs on their journey to net zero.”

Leslie Sharp, Director of Kingfisher Enamelling, who benefited from the WMG programme, said: “WMG staff provide a range of knowledge and expertise which we just did not have. Added to this, their drive and commitment to help SMEs is immeasurable.”

The winners of edie’s Net Zero awards will be announced on 15 November. Find out more about the awards here https://event.edie.net/netzeroawards/3554235

For SMEs wanting to get involved in the scheme, there was a webinar on 26 October with a guest talk from participant company Professional Polishing Services https://warwick.ac.uk/fac/sci/wmg/mediacentre/wmgevents/nzinwebinaroct23

WMG at the University of Warwick, is part of a unique six-way partner collaborative research and development project led by Aston Martin.

Project ELEVATION has received £9m funding from the Advanced Propulsion Centre UK (APC) to supplement the research and development of Aston Martin’s in-house bespoke luxury battery electric vehicle platform.

Awarded following a competitive process, the government grant will support the development of Aston Martin’s luxury BEV platform and enable a route to net-zero, including investment in vehicle light weighting, a digital toolchain and electrification training.

Project ELEVATION is led by Aston Martin, and supported by the Manufacturing Technology Centre; Expert Tooling & Automation; Creative Composites; Fuzzy Logic Studio and WMG. The project will address the technical challenges of developing a lightweight, 800V traction battery pack and twin front electric drive unit (EDU) into a modular BEV platform with a bandwidth from supercar to SUV.

WMG’s role will focus on supporting the design, manufacture and life-cycle analysis (LCA) of the modular structural composite battery enclosure. Researchers in the composites group based in WMG's Materials Engineering Centre (MEC) will conduct materials evaluation and investigate automated high-volume composite manufacturing of hybrid structures using existing tooling and equipment to demonstrate attributes on early learning components. This knowledge will then be transferred to Creative Composites for manufacture of the project demonstrator components and provide LCA of the composite structure into the Manufacturing Technology Centre's holistic LCA model.

Roberto Fedeli, Group Chief Technology Officer of Aston Martin, said: “The award of funding from the APC is another major boost to our electrification strategy and constant strive for innovation. Providing further resources to explore the possibilities of our bespoke BEV platform, it will help achieve our ambition to be an in-house BEV technology leader in the ultra-luxury, high-performance segment. We look forward to progressing this project with our collaborative partners and thank the APC for their incredible support.”

Ian Constance, APC Chief Executive, said: “The 23rd round of our collaborative R&D competition coincides with the APC’s 10th anniversary. We’ve seen over £1.4 billion of investment into automotive projects since the APC was set up, and I am proud of the impact that we have made here in the UK. This latest announcement includes a diverse set of OEMs and suppliers that demonstrate the strength of UK automotive. They will further add to our portfolio of innovative projects and continue to drive the UK to deliver on its net zero ambition.”

Find out more about WMG’s composite light-weighting research here https://warwick.ac.uk/fac/sci/wmg/research/materials/acrc

Expert comment from Mark Urbanowski.

Mark Urbanowski, Principal Engineer at WMG at the University of Warwick, said: “Travelling around the UK’s towns and cities is getting increasingly congested, polluted and unsafe. A key part of the solution to this problem, along with helping reach the UK’s Net Zero goal, is getting people and goods moved in efficient and clean vehicles, correctly sized for the journey, passenger and job requirements.

“Active travel, walking and cycling, as well as emerging micromobility transport options like e-bikes, e-cargo vehicles and e-scooters, need the right infrastructure to make them convenient and safe to use. Without investment for infrastructure and integration into the broader public transport system, modal shift to these vehicle types; by commuters, families and businesses; will languish behind the rest of Europe. It’s an issue we will be addressing at our Micromobility event in May.”

New research shows an 80% reduction in global warming potential (GWP), when compared to incineration, by processing waste plastic via a unique advanced recycling solution known as HydroPRS™, in a paper published by experts at WMG, University of Warwick.

Researchers from WMG’s Sustainable Materials and Manufacturing team have been working with Mura Technology on a project focusing on the advanced recycling industry and the environmental impact of the associated processes.

Advanced recycling technologies (also known as chemical recycling) include a range of processes that break plastics down, converting them into hydrocarbon products that can replace the virgin fossil feedstocks used by the chemicals industry to create new plastics and other industrial products such as asphalt.

Dr Stuart Coles, Reader of Sustainable Materials and Manufacturing at WMG, University of Warwick, explained: “Advanced recycling will play an important role in realising the circular economy of plastics. The work conducted at WMG demonstrates a clear pathway towards Net Zero in recycled plastics and highlights improvements on the environmental footprint when compared with both existing production and disposal routes.

“We are delighted to see this work published as we explore the full potential of this technology moving forward.”

The peer-reviewed Life Cycle Assessment (LCA), reports that significantly reduced carbon emissions (measured as GWP in kilograms of CO2 equivalents) can be achieved if waste plastic is diverted towards HydroPRS™ and away from waste incineration – a comparable end of life treatment and currently, the fate of many ‘unrecyclable’ plastics.

Pioneered by Mura Technology, HydroPRS™, unlike pyrolysis, utilises supercritical water to convert post-consumer flexible, multi-layered and rigid plastics into high yields of stable, premium petrochemical feedstocks. Importantly, the products produced in the HydroPRS™ process were found in the LCA to have at least a comparable GWP when compared with naphtha, the fossil oil-based feedstock used in the production of plastics.

Dr Steve Mahon, Mura Technology’s CEO, said: “Resolving the global plastics crisis while reducing carbon emissions globally will inextricably require that the world is able to substitute fossil-based naphtha and other hydrocarbons for more sustainable feedstocks. This is Mura Technology’s ultimate goal and our innately scalable, innovative advanced recycling process using supercritical water is uniquely placed to pave the way to enable a low-carbon global circular plastics economy.”

Currently, the fate of unrecycled waste plastics is landfill, incineration or leakage into our waterways and oceans. All have negative impacts on the environment. Whilst incineration recovers some energy from plastic, none of these processes keep material within the circular economy, which in turn sustains the demand for virgin plastic from fossil-based sources.

Mura’s Chief Sustainability Officer, Dr Geoff Brighty, added: “As the global economy transitions away from fossil fuels, circular economies must operate at as low an environmental cost as possible. Alongside using the LCA to identify process improvements, the WMG team have demonstrated a clear, deliverable pathway to Net Zero for the HydroPRS™ process. This will help Mura decarbonise the petrochemical sector, whilst also reducing demand for fossil oil for plastic production by regenerating plastic waste into their feedstocks.”

The LCA is focussed on Mura’s first site in Teesside, UK and was funded through Innovate UK’s Smart Sustainable Plastic Packaging challenge (SSPP), as part of one of the demonstrator projects (grant number 49801).

Read the Hydrothermal Treatment of Waste Plastics: An Environmental Impact Study paper in full here s10924-023-02792-3.pdf (springer.com)